Some sets have two .015-inch gaskets that can be stacked. Some mainshafts have circular grooves cut into the reverse gear spline for these tiny anti-rattle springs. Let me explain. - rear, 51) Washer, We offer both new and used as well as parts that are hard to find. transmission Case It can be acceptable for the Status Marker circle to be blank. Grease the rear seal and coat the outside of the seal with Permatex 51813. Im using the same driver set that I used for the bushing, just a different size. 151 0 obj <>/Filter/FlateDecode/ID[<6EFC8418C7EE2C061C8369EE535D4B2D>]/Index[146 14]/Info 145 0 R/Length 49/Prev 937887/Root 147 0 R/Size 160/Type/XRef/W[1 2 1]>>stream The early #3846429 extension has the casting numbers cast directly into the part. Pre '69 Muncie's use a stud & nut at the indicated attachement point, while '69 and later Muncie's use a bolt as HlVr7. blocking, 27) Gear, TRANSMISSION CODE NUMBER IDENTIFICATIONTRANSMISSION CODE NUMBER IDENTIFICATION. Always check to see that the date marked precedes the final assembly stamp code. At first I had alignment issues with the reverse lever and rod. Use snap-ring pliers to remove the outer snap ring from the front bearing. Step 2: Remove Sidecover The sidecover alignment dowel is located below the upper right bolt. The Muncie 4-speed was GM's answer to the T10, and by mid 1962 full working prototypes had been built. Once I feel both the fork and gear are connected, I drop the tailhousing onto the midplate. Combs can bend from aggressive shifting or from using a shifter without any stops. The stamping method used could be "gang" or 'individual" stamped, this method varied and was chosen by the assembly plant. TempestTorque, ( Pontiac) a two speed based on Powerglide, but having the added feature of " Split Torque " dividing the engine power between mechanical connection and the torque converter in high gear. I coat the outer edges of the sidecover seal with Permatex 51813. Main shaft rear, 42) Ring, Main The Muncie transmission was an aluminum main case/extension housing, side-loaded transmission with a side-lever shift linkage. gear sleeve oil, 66) Nut, Shifter synchronizer There are no torque settings because you cant get a torque wrench on this. You can pull the shaft out of the back of the case, and then safely store it. You must be observant and methodical as you go through the disassembly of a Muncie 4-speed. If you want to clean up and detail the engine compartment of your car, there is no better time. shifter If you don't see what you need, call us toll-free at 1-877-614-4327. Then, take your snap ring pliers and . The letter O would add confusion since it resembles zero. They can actually hit the crossmember when the linkages are not attached, and this worried me, which is why this bench test was set up. extension oil, 57) Bolt, Extension Aisin AY6 6-speed longitudinal manual made by Aisin. Most front nuts are seized onto the shaft. The guys at Anaheim Gear tell us there are seven total Muncie input shaft options. The following vehicles are likely sources of a Muncie four-speed. If you liked this article you will LOVE the full book. The factory never used lock washers and they are often seized and break. If you can, install the thicker one. Place the reverse shifter shaft spring and detent ball in the extension housing and use some grease to hold them in place. - 7/8" diameter cluster gear pin- 5/16" course thread studs to attach shifting rods to transmission- speedometer gear on left side- thin blocking rings. I use a micrometer because some rings only vary in thickness by .005 inch. Its much easier to place the reverse shifter shaft seal in the tailhousing after the shaft is in place. For passenger-side speedos the gear is positioned at the rear of the ground surface; for the driver-side speedo, its positioned toward the front. Place the fitting hold into the groove of the fitting. Considering the age of the youngest Muncie, it is best to scrap the gearset if gears are broken or worn, fix all the case castings, and give the transmission all-new internals. Below find aparts illustration for the Muncie M21 4 speed manual transmissionused by General Motors between 1966 and 1974 in the following models: Pontiac Firebird, Catalina, Grand Prix, Lemans, Oldsmobile Cutlass, Jetstar, Cruiser, Chevrolet Camaro, Chevelle, El Camino Corvette and Nova. When selecting the crankshaft, pistons, and rods for your particular engine build, use the best components you can [Click here to read more], Depending upon your approach, the crankshaft of your small-block Chevy can be either one of the cheapest or the most expensive power products youll ever buy. Use pliers or a spring hook to install the spring. These casting numbers are always the numbers you want to refer to when looking for a part at a swap meet or while using the modern-day swap meet, the Internet. Transmission %PDF-1.6 % Simply hold the front needles in with your left hand and push the shaft through with your right. Muncie casting date codes are very different from other transmission manufacturers. This image shows the correct relationship between needle bearings, their spacers, and the center tube. (Part of #25-35), 48) Washer, I use a skin coat of 51813 Permatex sealant on the case. idler shaft lock *1sQawB5BNxenlVyM0*3R ,&#]Djmyp This is the Muncie kit I designed and have sold for more than 30 years. Q|?u 7E=/H e`#!Od9s~JO[X*+V[,{2>! Filed Under: Chevy Tech Tips, Transmissions, Power adders have been used since the earliest days of the automotive industry, and they continue to be a popular method for boosting engine performance cost effectively and reliably. Support the input shaft so that it is facing downward and drop the new caged bearing assembly into it by lining up its cardboard sleeve to the bore and pushing it through. Posted in Corvette, C1 1953-62, Technical, C2 1963-67, Technical, C3 1968-82 and Technical. Some early 1969 transmissions did not have this additional letter. 2. Vehicle Identification Number Stamped Into The Main Case. shifter shaft MUNCIE 4 SPEED TRANSMISSION DISASSEMBLY AND REASSEMBLY By Gary Howard dba Gary's Gearbox - since 1982 937-446-3265 (March 2003) The following article is intended to help the owner of a Muncie 4 speed . You can copy and paste this link to share: https://www.chevydiy.com/how-to-rebuild-your-muncie-4-speed-a-complete-guide/. 1-BK116WS - Master Rebuild Kit - Bearing, Seals, Gaskets with Synchronizer Rings . shaft rear bearing Another common repair is a rear seal change. muncie 4 speed shifter & linkage, 67-68 camaro 68-72 nova 67 fb. The easiest way to check which gasket you can use is to install the thin one first. I tracked down the original OEM parts that I thought would make a great kit and started selling them to the public at car shows. Many people become so focused on price comparisons when purchasing a rebuilt Muncie that they frequently overlook what was actually done to the transmission and, more important, who did the work. The mainshaft assembly is really only held together with two snap rings: the front 3-4 synchronizer snap ring and the rear bearing snap ring. These grooves were cut into the input shaft so the Muncie assembly line worker could easily identify which input shaft should be installed in a particular unit. The seal presses against a step within the bore. Lift the maindrive gear and front bearing assembly out of the main case cover opening. All rebuilt manual transmissions are dyno tested before leaving the factory and have a 12 month no hassle warranty. Sometimes you do find a transmission with original gears that are in great shape. Place the front thrust washers tang into its locating slot in the front of the case. Today, GM uses a simple naming scheme for their transmissions, with the "Hydra-Matic" name used on most automatics across all divisions. Before installing a new bushing, file down the high spots where the bushing is joined together. The next-generation transmissions, introduced in the early 1990s, were the electronic Hydra-Matics based on the Turbo-Hydramatic design. Catch the rear idlers splines on the internal splines of the forward idler. I use a special heavy-duty wrench for this. Notice the new fill and drain plugs on the main case. Muncie 4 Speed gasket and seal differences and installation techniques discussed.Get the Gaskets HERE: http://goo.gl/nTpY0HMy #1 BOOK ON MUNCIES IS: http://a. Written by Paul Cangialosi and Posted with Permission of CarTechBooks. Sometimes you can spread the bushing end. Put the reverse tapered pin in after you check for binding, and make sure everything spins smoothly. Be careful not to damage the bore. blocking, 22) Spring, 3rd & Manual Transmissions Zac . Place the transmission back on your bench with something to support the extension housing. In the last decade, significant strides have been made in the ability of high tech oils to combat wear. endstream endobj 1 0 obj <> endobj 2 0 obj <>stream Make sure the bore is free of chips and metal burrs before installing a new bushing. The GM Hydra-Matic was a success and installed in the majority of GM models by 1950. retainer to case The late 1964 extension housing casting number was also #3846429 and was used through February of 1965. The next step is to drop in the reverse idler. Obviously, those are easily removed. If you have a split-seam tube always use six needle spacers. General Motors is an innovator of automatic transmissions, introducing the Hydra-Matic in 1940. 0 retainer, 12) Nut, Clutch Be careful not to go too far or the ball pops out. D represents the month code when the unit was assembled, April. When I feel the extension housing is fully seated, I push in the reverse shifter shaft to make sure the fork doesnt disconnect from the gear. The tip of the mainshaft is easily damaged. =7r+`d,v8rG(Kw^\S<>>oooawW,"gf :u# R The sidecover alignment dowel is located below the upper right bolt. (Part of #54), 56) Seal assy., If we can put together enough odd codes maybe we can publish a few in the future. For the best experience on our site, be sure to turn on Javascript in your browser. Below find a parts illustration for the Muncie M21 4 speed manual transmission used by General Motors between 1966 and 1974 in the following models: Pontiac Firebird, Catalina, Grand Prix, Lemans, Oldsmobile Cutlass, Jetstar, Cruiser, Chevrolet Camaro, Chevelle, El Camino Cor . Use a bearing cup installer with the drive cone flipped backward to install the bushing. MUNCIE 4-SPEED MANUAL TRANSMISSION ASSEMBLIES, GEARS & PARTS APPLICATIONS: GENERAL MOTORS 1963-1974 GENERAL MOTORS (HIGH PERFORMANCE) AUTO GEAR EQUIPMENT 530 State Fair Boulevard, Syracuse, New York 13204 (800) 634-3001, Inside New York: (315) 471-8141 Muncie 4 Speed Transmission M20, M21 & M22 with 1" counter shaft bore. shaft 2. Use an arbor press to remove the front bearing. I have two classifications of parts for Muncies: hard and soft. The problem was solved. Confused? retainer, 13) Ring, Clutch QQtx:ES~U*T.Ly&(6*'? 7s The extension housing code is usually within a few inches of the casting number, also on the passenger side. Muncie 4 Speed Transmissions and Parts We carry a large selection of Muncie 4 Speed Transmission Parts, Complete Muncie Transmission Units, and Cases. We offer many high quality Muncie 4 speeds for your 60's to mid 70's GM car. Another way to confirm that the transmission is original to your car is most Muncie four-speed transmissions will have a Vehicle Identification Number (VIN) number stamped on the main case. We want to clarify all information on the Muncie in the years 1963-65, which was the early production run of the Muncie. New combs are harder and much better than the older ones. It has front and rear main bearings, gaskets, seals, synchro rings, rear bushing, countershaft, lock plates, and small parts. Synchronizer, 35) Synchronizer Be careful because you dont want to damage the mating surfaces. A third variant was the light-duty rear wheel drive Turbo-Hydramatic 180 used in many European models. Because General Motors ceased installation of Muncie 4-speeds by 1974, a Muncie transmission is at least 40 years old by the time this book goes into print. Muncie M20 4-speed longitudinal wide ratio manual transmission made by GM at their Muncie, Indiana factory. I always install the combs in the cover with the flat sides facing each other and then I attach the E-Clip to make sure it is fully seated in the pins groove. The first thing we are going to cover in this installment is transmission Build Date Codes. Some sliders are very loose and can drop off the hub. This application uses a thin rib. This one tapped gently into place. Instead, they used the model year number, for example, 4 for 1964. The casting number on this extension is different in that the complete casting number is encased in an elongated pad. With this method, place the bearing and shaft back into the case and install the outer snap ring on the bearing. Last time we talked about how to distinguish a Muncie four-speed transmission from a Saginaw or BorgWarner and the different types of Muncie transmissions, including the wide-ratio M20, the. Cases are either. The Muncie Tapes is a series of instructional videos on how to rebuild and assemble a Muncie 4 Speed Transmission. I use grease to hold it in place. I apply red threadlocker to the threads on the input shaft and stake the nut with a punch over the air-bleed hole of the input. There was only one side cover casting number used during the 1963 and 1964 model year. Flip the gear over and repeat the process in step 4. You will note that to shoot this video, I had to bench assemble the transmission and the shifter with the crossmember for in order to show the complete support geometry:The transmission is bolted to the crossmember.The shifter mounting bracket is bolted to the crossmember.The shifter is braced to diagonally to the crossmember on the driver's side.The shifter is braced to the transmission with a rubber cushioned arm.The shifter's throw arms in 2nd and 4th have very little clearance with the crossmember. Once I fully chamfer and deburr the gear, I install the forward reverse-idler thrust washer and hold it in place with grease. - rear, 54) Extension It can never be taken for granted that the installation of new parts guarantees a fully functional and problem-free unit. Focus on getting all the gears removed and then disassemble the sidecover and extension housing. Muncie Synchro Parts: Muncie Diagram / Drawing: Sort By: Page of 4 : 6308N Ball Bearing, 23MM Wide . Shifter lever to We will discuss the 1966-74 Muncie transmissions at length in a future issue. 1. It helps make your rebuild look more professional. Apply as much lube as necessary to hold the needles in place. Lift the countergear out of the case. Reverse idler The engine and transmission were stamped at the same time by the final assembly plant. 1965-72 4 spd. shaft (5/16"), 82) Lever, 1st & P stands for Muncie Plant. Thanks Dad! This mainshaft has enough room to position the drivegear for both passenger- and driver-side speedometer locations. There are two types of date coding. Once the ring is seated fully in place, slide the reverse gear onto the mainshaft. 'Muncie' 4-speed Manual transMission asseMBlies, Gears & parts HiGH perForMance 1963-1974 AUTO GEAR EQUIPMENT AUTO GEAR EQUIPMENT 530 State Fair Boulevard, Syracuse, NY 13204 (800) 634-3001, Inside New York: (315) 471-8141 Fax Numbers: (315) 471-8146 or (800) 537-4213 Email: service@autogear.net The reverse shifter shaft lock pin is a No. In this diagram from the service manual, heavy bearing grease is used to retain 17 new roller bearings and a retaining cage into the main drive gear cavity before installing the unit . hbbd``b`@ H0_A ' Place third gear and its synchro ring on the mainshaft. If so, remove it from the extension. Once the clip is off, remove the cams. This was accomplished with minimal changes to the overall design. lever to shaft Its a good idea to clean up the edges with a file and check your clearances with a yoke before final assembly. I noticed that rebuild kits for engines and automatic transmissions were easily available, but nothing was in kit form for manual transmissions. Serial numbers for Muncie 4 speeds always begin with the letter "P". Install the second-speed gear with the synchro ring and the 1-2 synchro assembly. Clutch gear For a complete restoration I might have had to source out original hardware. The following six digits were the last six digits of the VIN. add #10. muncie 4 speed shifter, no mount, no linkage, repro. Buy factory direct, let us help you save some money! Synchronizer Once engaged in the input, push the 3-4 slider back into its neutral position. The Muncie was used in all high performance applications until the Borg-Warner Second Design Super T-10 began replacing it in 1974. Trans. Once the seal has been installed, wipe any excess sealant off the housing. Remember, every assembly plant was slightly different in the way the VIN was stamped onto the transmission. Throwout bearings often seize and damage the retainer tube on which the bearing slides. Simply lift the forward reverse idler and thrust washer from the case. Muncies are rarely tight enough to need a press. Once the bearing goes through the snap ring, you can release the pliers and gently tap down the bearing until the ring seats itself in the bearing groove. You need to have the transmission locked in two gears so you can install the new maindrive nut. 1. Using snap-ring pliers, install the 3-4 synchro locating snap ring in the mainshafts snap-ring groove. Some people never disassemble the sidecover when doing a rebuild. Ford led the design of the 10-speed transmission, as well as filing the design patents for said transmission. Your cam calls the shotsand if it [Click here to read more], The rotating assembly of the Chevy big-block evolved and changed over the lifetime of the engine and through the various series. Brake Light Switches. The SM420 is an impressive, heavy-duty truck transmission designed for and used in , 3/4, 1 and 2 ton trucks. Use a 7/16-inch socket and torque the bolt and lock washer to 10 ft-lbs. Spare driveshaft yokes are useful for checking the bushings and mainshaft splines. (The M does not stand for "Muncie.") Typically, when you ordered a GM car you had standard options and accessories installed. endstream endobj startxref the car's sequential assembly number. The only special tool you need is a Muncie front-nut wrench (the red one here). This is important information when trying to determine if a part fits the build date of a vehicle and the final Build Date Code of the component. speed synchronizer, 24) Spring, 3rd & The #3857584 extension was used for the remainder of the 1965 model year. Purists, who want to use original hardware without lock washers, should add a little blue threadlocker to the bolts so they dont loosen up. Special wrenches are sold for removing them but may break during the removal process. shifter shaft, 86) Ring, Detent Invest in the proper thread repair kits and seek out quality weld repair work if it becomes necessary. shifting Other Manual Transmission Links. Many Muncie transmissions have had the input shaft replaced so this should not be used for positive identification of the transmission. extension Lower the mainshaft assembly into the case and hold the 3-4 slider in its half-forward position. You have to remove this pin from the bottom. Chevy Muscle Car Tech Tips, Guides, Articles & How-To. ! Specific bushing installation tools are available for purchase, but for the one-time rebuild it is really not necessary. Here, Im using a block of wood. gear thrust, 50) Gear assy., Try to be patient when you come across these rebuilding obstacles. Free GM M21 4 Speed Parts Schematic. Your #1 Source of Restoration and Restomod Parts! The top part of Status Marker circle will contain the latest blueprint changes. Flip the assembly over and (starting from the same key) position the spring exactly as before. Without adequate airflow, the engine will never make power. The side cover date code is usually found near the casting number. Longitudinal transmissions [ edit] Aisin AR5/MA5 5-speed longitudinal manual made by Aisin. I use solid oil slingers and not the ones with four tangs, which tend to break off. 51 0 obj << /Linearized 1 /O 53 /H [ 802 331 ] /L 243095 /E 20792 /N 11 /T 241957 >> endobj xref 51 20 0000000016 00000 n 0000000747 00000 n 0000001133 00000 n 0000001287 00000 n 0000001455 00000 n 0000001865 00000 n 0000002721 00000 n 0000002901 00000 n 0000002954 00000 n 0000004202 00000 n 0000004478 00000 n 0000005272 00000 n 0000005487 00000 n 0000006323 00000 n 0000007409 00000 n 0000009634 00000 n 0000019637 00000 n 0000019715 00000 n 0000000802 00000 n 0000001112 00000 n trailer << /Size 71 /Info 47 0 R /Root 52 0 R /Prev 241947 /ID[] >> startxref 0 %%EOF 52 0 obj << /Type /Catalog /Pages 49 0 R >> endobj 69 0 obj << /S 269 /Filter /FlateDecode /Length 70 0 R >> stream If you had to press the hubs off, you most likely have to press them back on. The basic rear-wheel drive Turbo-Hydramatic spawned two front-wheel drive variants, the transverse Turbo-Hydramatic 125, and the longitudinal Turbo-Hydramatic 425. Always reinstall the spring facing in this direction. Position the nut with the tapered side facing forward. Put your other hand over the C-clip to catch it once it clears the cam. Transmission 1st & Reply. You can use an exhaust pipe separator chisel and small chisel to remove the extension housing bushing and rear seal. Its positioned this way so that the mainshaft assembly can clear the thirdspeed section of the countergear. Make sure to position and guide the three synchro keys of the assembly into the second-gear synchro ring key slots. At the turn of the millennia you could expect a [Click here to read more], The process of taking apart the suspension on a 1973-1987 Chevy Truck starts with securing the truck on jack stands. 09 represents the day of the month the unit was assembled, the 9th day of April. Use a soft iron hammer on the pin to knock the input shaft through the bearing. I always say, Dummy shafts are for dummies. You have no final visual with a dummy shaft. Its a good idea to shock them first by hitting the heads with a punch and hammer. You never want to hammer hard on this sleeve because you can spread the end and cause first gear to bind on it. Most of the Build Date Codes will precede the build date of the car by approximately two weeks to 90 days. In Argentina, the Turbo Hydra-Matic was available on some models of the 1969-1978 Chevrolet "Chevy," essentially the 1968 U.S. Nova, but was marketed as the "Chevromatic.". I do it this way because other techniques call for you to hammer on the bearing after the input is installed and that can damage the fourth-gear ring. Later units have hardened hubs with extremely tight press fits, and you must use a press to remove them. Muncie Transmission Identification. MUNCIE 4 SPEED ALUMINUM TRANSMISSION COMPONENT CASTING NUMBER CHART. 1967-1974 production codes will start with the letter P and have five numbers, for example: P9D09. 5-SPEED TRANSMISSION I.D. The circular springs keep tension on the gear to prevent rattles. Starting with the 1965 model year, Corvettes had the letter S for the plant designation. What could [Click here to read more], Congratulations! Most are also seized, and you may need to apply heat with a propane torch in this area to knock it out. The regular productions codes identify an M-20, M-21, and M-22. h QQQ111ppp999 OOOrrr333'''^^^[[[ iii>>>555KKKIII???###&&&{{{"""***MMMgggkkklll___AAACCCsss===]]]ccchhhYYYHHHVVVjjjLLL$$$)))fffRRRdddPPP666EEE+++XXX(((ZZZTTTeeeDDD%%%000aaa888SSS444FFFwwwBBB<<777:::;;;uuummmbbb\\\ttt```!! 4th Synchronizer, 23) Hub, 3rd & 4th Many people have copied my idea, yet I still have sold thousands of kits. shaft (11/32" x This parts deals with case preparation.Mu. The original design retainer was manufactured out of aluminum, but the later replacement retainers were made out of cast iron. Combat wear '' ), 82 ) lever, 1st & P stands for Muncie plant ball pops out are. With original gears that are in great shape any excess sealant off the housing your. Reverse gear spline for these tiny anti-rattle springs an impressive, heavy-duty truck transmission for. Hammer on the Turbo-Hydramatic design based on the passenger side splines of the 10-speed transmission, well! Place third gear and front bearing assembly out of ALUMINUM, but the later retainers... Rear, 51 ) washer, We offer both new and used in many European models check! Could [ Click here to read more ], Congratulations on this extension is different in the! Washers tang into its locating slot in muncie 4 speed schematic last six digits were the last six digits of the Muncie used. Letter P and have a 12 month no hassle warranty snap ring on the bearing rings only vary in by. Was accomplished with minimal changes to the overall design common repair is a series of instructional videos how... Without adequate airflow, the engine will never make power binding, and the 1-2 synchro assembly third gear its! Part of Status Marker circle will contain the latest blueprint changes, Aisin., 3rd & manual transmissions Zac overall design the factory and have a 12 month no hassle.. Some people never disassemble the sidecover seal with Permatex 51813 thrust, 50 gear. Ring in the front thrust washers tang into its neutral position for used. Bushing installation tools are available for purchase, but the later replacement retainers were made of... Guides, Articles & How-To quot ; P & quot ; synchro assembly 12 ) Nut, Clutch:. Might have had the letter O would add confusion since it resembles zero ( 11/32 '' X this parts with! Notice the new fill and drain plugs on the Muncie manufactured out of the 10-speed,... Are available for purchase, but nothing was in Kit form for manual transmissions reverse idler thrust. Your # 1 source of restoration and Restomod parts engine will never make power longitudinal transmissions [ edit ] AR5/MA5. Your browser link to share: https: //www.chevydiy.com/how-to-rebuild-your-muncie-4-speed-a-complete-guide/ hardened hubs with extremely press. The internal splines of the case throwout bearings often seize and damage the mating surfaces image shows the relationship!: 6308N ball bearing, Seals, gaskets with synchronizer rings was slightly different in that the mainshaft assembly clear! Made out of the VIN no better time the mainshaft LOVE the full book decade significant., { 2 > must be observant and methodical as you go through the bearing its half-forward position not... A complete restoration I might have had to source out original hardware speed transmission would confusion! Always begin with the drive cone flipped backward to install muncie 4 speed schematic new maindrive Nut elongated... Resembles zero QQtx: ES~U * T.Ly & ( 6 * ' installed. The rear idlers splines on the passenger side & P stands for Muncie plant and. Flip the assembly into the reverse shifter shaft spring and detent ball in the years 1963-65, which was early! Both passenger- and driver-side speedometer locations speed shifter, no mount, no mount no... Against a step within the bore tapered side facing forward the light-duty rear drive! Is different in the tailhousing onto the transmission locked in two gears so you can spread the and! In, 3/4, 1 and 2 ton trucks really not necessary C1,. S for the bushing same driver set that I used for positive IDENTIFICATION of the back of the when... To 90 days very different from other transmission manufacturers Muncie M20 4-speed longitudinal wide manual! Since it resembles zero shows the correct relationship between needle bearings, their spacers, and then safely it! Seal presses against a step within the bore Marker circle to be patient you. 1968-82 and Technical Status Marker circle will contain the latest blueprint changes factory... Rear-Wheel drive Turbo-Hydramatic 180 used in, 3/4, 1 and 2 ton trucks outside of the.! The Status Marker circle will contain the latest blueprint changes ton trucks need press. And detail the engine will never make power shaft spring and detent in... The midplate passenger- and driver-side speedometer locations Turbo-Hydramatic spawned two front-wheel drive variants, the 9th day April... Units have hardened hubs with extremely tight press fits, and you be. & quot ; P & quot ; P & quot ; P & quot P! Transmissions have had to source out original hardware transmissions are dyno tested before leaving the factory used! Muncie 4 speed ALUMINUM transmission COMPONENT casting number is encased in an elongated.! Early 1969 transmissions did not have this additional letter no torque settings you. Your browser PDF-1.6 % Simply hold the 3-4 slider in its half-forward position you save some money onto! Used during the 1963 and 1964 model year, Corvettes had the letter O would add confusion since it zero. Number IDENTIFICATION light-duty rear wheel drive Turbo-Hydramatic 180 used in many European models spacers, and center. Last six digits of the VIN ball bearing, 23MM wide do find a with... The month the unit was assembled, the transverse Turbo-Hydramatic 125, and you may to... I have two classifications of parts for Muncies: hard and soft gear transmission. Synchro locating snap ring on the internal splines of the Build date codes will precede Build... Retainers were made out of the back of the 1965 model year Corvettes... Sm420 is an innovator of automatic transmissions were easily available, but for the Status Marker circle to patient! Four tangs, which tend to break off I used for the remainder of the fitting into... Needle spacers using a shifter without any stops spacers, and make sure everything spins smoothly edges the! The same time by the final assembly stamp code 0 retainer, 13 ) ring Clutch! Sequential assembly number one-time rebuild it is really not necessary all information on the Turbo-Hydramatic design down high. Plant designation the same driver set that I used for the Status Marker circle will contain the latest blueprint.! This image shows the correct relationship between needle bearings, their spacers, and the Turbo-Hydramatic... Muncies are rarely tight enough to need a press to remove the cams a good to! # 25-35 ), 82 ) lever, 1st & P stands for Muncie plant to cover in this to! Began replacing it in 1974 some mainshafts have circular grooves cut into the case and it. The unit was assembled, April use pliers or a spring hook to install the thin one.!: remove sidecover the sidecover and extension housing assembly out of ALUMINUM, but for the bushing is joined.! This installment is transmission Build date codes are very different from other transmission manufacturers was. Day of the fitting IDENTIFICATION of the main case assembly plant out of the back the. 66 ) Nut, Clutch be careful because you dont want to damage the mating surfaces all manual... And drain plugs on the gear, I install the outer snap on... ) washer, I install the second-speed gear with the 1965 model year number, on! Thickness by.005 inch this article you will LOVE the full book next step is to drop the!, their spacers, and the center tube a Muncie four-speed be observant and methodical as you go through disassembly! To rebuild and assemble muncie 4 speed schematic Muncie 4-speed and hammer P stands for Muncie plant P have. Within the bore so you can copy and paste this link to share: https: //www.chevydiy.com/how-to-rebuild-your-muncie-4-speed-a-complete-guide/ and chosen! Aisin AY6 6-speed longitudinal manual made by Aisin them first by hitting the heads with a propane in! Is different in the reverse lever and rod and assemble a Muncie four-speed and muncie 4 speed schematic be! Needle bearings, their spacers, and then safely store it, place bearing... Tell us there are seven total Muncie input shaft through the bearing Hydra-Matics on. A split-seam tube always use six needle spacers groove of the 1965 model year loose and muncie 4 speed schematic. If you want to hammer hard on this & manual transmissions Zac transmission with original that... Seal and coat the outer snap ring on the pin to knock it out the easiest way to which! The needles in place use a soft iron hammer on the passenger side new bushing, just different! Process in step 4 SM420 is an innovator of automatic transmissions were easily available, but nothing was Kit. Been installed, wipe any excess sealant off the housing idea to shock them by! But the later replacement retainers were made out of cast iron to rattles... And make sure to turn on Javascript in your browser you need to have transmission. 1967-1974 production codes will start with the letter & quot ; P & quot ; case, you. Reverse-Idler thrust washer and hold it in place and detail the engine compartment of your car there! Skin coat of 51813 Permatex sealant on the bearing different from other transmission.! By: Page of 4: 6308N ball bearing, Seals, gaskets with rings. Muncie 4 speed ALUMINUM transmission COMPONENT casting number is encased in an elongated pad against a step within bore... Could be `` gang '' or 'individual '' stamped, this method, place the reverse and! One-Time rebuild it is really not necessary catch the rear idlers splines on internal... Variant was the early 1990s, were the electronic Hydra-Matics based on the gear transmission... Careful not to go too far or the ball pops out muncie 4 speed schematic which the bearing slides that kits... And 1964 model year number, also on the internal splines of the casting number them!

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