You should consider replacing refractory panels at least once a year. If you have a masonry fireplace, then refractory panels are constructed from heat resistant bricks and mortar. They were professional, knowledgeable and courteous. These particular replacement panels are taupe, engineered for extreme heat, have excellent thermal properties and the brick pattern is 1.5" X 6". If you do have one you wish to fix, the information here should be of immense help. Next, turn off the supply of gas at the main supply valve. The grill should be cleaned outside the fireplace using a brush. The issue of cracks has been severally mentioned due to its impact on refractory panels. This field is for validation purposes and should be left unchanged. However, you should replace it if the crack is wider in size or if the panels contain multiple cracks. Introduction When to replace a refractory panel on a fireplace 4,076 views Aug 21, 2021 72 Dislike Share Save Green Residential 1.01K subscribers Are the refractory panels on your fireplace. How do they work? Also, the CSIA recommends the replacement of these panels when theres an abrasion of more than inch. Some types of cracks might be complicated. Glass Cleaning Video ; Rockwool Installation ; General Fireplace . While youre at it, dont forget to clean up the mess. When do Refractory Panels need to be replaced? Your email address will not be published. So what are these issues about? Panels may become cracked or damaged due to excessive heat from an improper fire in the firebox area. This leads to thermal shock that results in cracks. That would not be a fun thing to deal with while cleaning your fireplace liners. Collect the ashes in a dustpan, and dispose of the mess in a heavy paper . When moving a log in a burning fireplace with a metal stoker rod and the panel gets hit too hard, it may crack. Both guys were extremely professional. Replacement panels are made to be cut down to fit any firebox. Anytime there is a crack in your refractory panel, its time to replace it. They quoted me and completed the project on the spot. Steve and Mike were great. The process was explained and welcome suggestions were given for regular maintenance. Others may claim their chimney liners are UL listed. Unscrew the screws and remove the brackets. He also told, Joe Capo and his partner were on time, courteous, and explained everything they were doing. This caulk works well for repairing small chips or cracks in firebrick, re-pointing mortar joints between firebricks, and bonding bricks together. Replacing your fireplace refractory panels is easy as 1-2-3! Sometimes the brick is a traditional deep red color while other times the brick looks like it has been white washed. They should be placed into positions occupied earlier by older panels. Id highly recommend, Will transform and refresh the appearance of your fireplace, Will prevent heat from penetrating the metal firebox causing unseen damage, Will revert the fireplace to its original safety standards, Will reflect heat, from the fire, back into the room providing alternative heat to the home. The average refractory panel is about 1 inch thick. Scrub it with a wire brush, hose it off and let it dry while you're installing the refractory panels. 3. Cleaning your fireplace liners is a great way to restore the look of your current fireplace. This situation may lead to such water spilling or splashing on hot panels, thus resulting in thermal shocks that cause cracks. 926 Westbrooke Dr. Rather than doing a messy repair job, you should call for professional repair of your cracked fireplace panel. 00. Years of heat transferring to the surround wood consistently lowers that ignition point , increasing the likelihood of a house fire. There is! 926 Westbrooke Dr. Since its coming out anyway, you dont have to be worried about breaking it. I was very happy and would definitely recommend them. There are typically four refractory panel sheets of brick fitted to the sides and back of the fireplaces walls. The team was awesome, thorough, professional and fairly priced! As fireplaces age, the tendency is usually for the fireplace refractory panels to start cracking. Creating a fire larger than its capacity or placing the firebox incorrectly. The average refractory panel is about 1 inch thick. So, just remember you should always add acid to water and not the other way around. Once the mixture is formed out of the raw material it is poured into forms, and then cured for a certain period of time before being installed into the fireplace. A nice way to clean is to brush down the firebox with a stiff hand brush, and then wipe the back of the panel area with a cloth. The only drawback was I didnt know when they would actually do the work, but they did complete. Installed a stainless steel liner and repaired the chimney. A special type of fire clay material is being used. Enamel Panel Installation (Bayport and Carlton Series) Chaska 34 Glass. The main objective here is to get the panel(s) working as effectively as before. Shake the tightly sealed firebrick stain for about 30 seconds, or as specified by the manufacturer's directions. To remove the panels, you need to unscrew the clamps, start with the right wall, and pull them off. However, regular fireplace maintenance from trusted professionals can notice such issues beforehand. Our selection includes accessories compatible with all of the most popular fireplace brands, including Vanguard, Empire, and Monessen. This will save you in the long run and will minimize the amount of dust your refractory panels produce. Matte Black Heatilator Dx42 Dx42ai Td42b Fireplace Door. After you might be finished reducing out all of the panels, it's best . Further, check the fireplace manufacturers instruction manual for any guidelines on cracks in the fireplace refractory panels. The purpose of a wood burning stove baffle plate is to: Prevent waste gases and heat from being lost out of the stove too quickly through the stovepipe. Ideally they should be replaced before they fail completely. By removing the screws, you can help loosen the panel so that it becomes easier to free it. How you use your metal stoker rod also matters. Professional, courteous, friendly & knowledgeable. Here is some information on refractory panels and the role they play in your fireplace. I, very good work chimney was leaking waterin tohouse. Of course with such replacement comes enhanced functionality. Loosen soot, dirt and debris from the firebrick with a stiff wire brush. We offer premium American-made stainless steel chimney liner systems as well as a wide range of other hearth products. Email: sales@firesidechimneysupply.com, Fireside Chimney Supply Replace damaged/rusty termination caps and chase covers. Fireplace refractory panels and fireplace liners, also known as a fireplace wall, offer a simple and cost-effective way to enhance the appearance of your hearth. Several other related, One of the trusted brands when it comes to chimney maintenance supplies is ChimneySaver. T: 1-877-486-8119 Others may claim their chimney liners are UL listed. Once you mix your solution properly and get a good scrubbing brush, you are ready to go to town on your liners. Page 3 - Models Designer ST-LPEI to PB36CF. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Safeside Chimney is one of CTs leading Chimney service providers. Baking Soda, Hydrogen Peroxide and Vinegar, Best Wood-Burning Stoves Brands Top Suppliers To Buy From, How Often To Clean A Chimney Sweeping Frequency. Been using Safe, Our basement had water after a rain storm and we suspected its due to the lack of rain cap on the chimney. I will use their services again in the future. If the panel of your prefabricated metal fireplace develops a crack . Refractory panels are designed to reflect the fires heat back into the living area, allowing for extra warmth. Safeside Chimney can determine the condition of the fireplace. Copyright 2010 Fireside Chimney Supply, Inc. All rights reserved. I called them. Install/Replace log lighters. Ensure it doesnt damage other panels, or the fireplace bricks. Cracks in turn reduce the heat radiation capacity of your panels. Further, you should also replace the refractory panels if the surface is abraded to . Other reasons for having a fireplace refractory panel replaced include cracks or damaged panels. 4.4 (18) $2999. All you need is a blend of muriatic acid and water where the acid is diluted to 15%. In this type of scenario, issues are likely to start developing. These panels are made to withstand heat and add strength and durability to the fireplace. There is a special fire clay that is used to make the refractory panels. If she isn't off somewhere writing, you better believe she has her nose in a book getting ideas about what to write next! Video of the Day Step 2 Measure the back of your fireplace. Most cases the damage is pretty obvious and apparent. I will definitely use them again when I have to do, Both guys were extremely professional. Here is all you need to know about spacing your sweeping. This says a lot about the importance of having your fireplace professionally installed. Carlton Series. If the crack is all the way through the refractory panel, it must be replaced immediately, as cracked refractory panels may lead to a potential fire hazard. However, the question that arises is to whether replace or repair fireplace refractory panels. Razor blade. This situation, coupled with a badly positioned fire could result in cracks. The Forman explained in detail the repair. Cover embers with ash or a little baking soda. They returned my call within hours of my initial inquiry. Tahoe Clean Face Premium 36 Inch Models . This fireplace component serves to ensure that theres greater heat distribution from the fireplace into the living area. The high-quality workmanship exceeded my expectations. Simply read on for all the details about these panels. This company offers specially. Also, fixing such issues can be a bit more complex than you anticipated. Heatilator Accelerator 42 Wood Fireplace. Just add a thicker layer to the area where the panel is going. Common problems with fireplace refractory panels are cracks that suddenly appear. But, if you find that the cracks are large or multiple, you may have a bigger problem on your hands. Liner Insulation Blankets and Accessories, Ventinox and DuraFlex Chimney Liner Components. If youre new to the refractory panel and want to learn how it works or whether to have yours replaced, all the information you need is right here. Open in Google Maps. Comment * document.getElementById("comment").setAttribute("id","a40ea24a7bdce2637960aaf1de6d8135");document.getElementById("g2da7d7bc0").setAttribute("id","comment"); In this article, well be discussing how to deal with carbon monoxide from a fireplace. For instance, a faulty fire in the firebox can produce excessive heat, causing the refractory to break. They are not meant to last forever. However, you should be careful to find the right panel to fit your particular fireplace. There are four panels for the back, bottom and sides. This adds to the heating efficiency of your fireplace. The chemical reaction of adding water into acid instead of acid into the water can make the water boil and splash out of the bucket. She has worked in digital marketing for nearly a decade and loves to move people to action with written words. They didnt mind my dog bothering them. Now, this might sound okay on the surface, but the job may not be well done. That way, there can be a firm bond between the dual cement layers. These important fireplace components will attract a replacement fee of around $370. If your liners are easily removable, then it may be good for you to take them out and set up a spot outside where you can clean them. They had to put inserts into my chimney, fix my wood stove. Just think of this as clay that has special heat resistant properties. They werefriendly,and quick. It can withstand temperatures up to 1200 degrees farenheit. To fix a faulty or cracked fireplace panel, you'll need to know the material it's made from. Asides from enhancing heat distribution, these fireplace components serve to protect the firebox from heat damage. Remove the grill and clean out the fireplace. Here is the cost of. Steve and Mike were great. These panels are composed of a refractory ceramic material that gives it its heat resistant qualities. Considering the high heat its constantly exposed to, fixing it with anything other than high heat-type silicone wont do much justice to it. The price was great and gave me related advice. They had to put inserts into my chimney, fix my wood stove piping and flue. Note that some parts on this page also fit other BIS units. The following are instructions on how to install your panels. Fireplace Refractory Panels. Email us your dimensions to order yours today! Did you even know you had or what a refractory panel is? They begin to crack when exposed to pressure from heat among other stresses. Shared advice on avoiding up-sell of unnecessary services from competitors. They were very punctual, both in the original call back and in showing up when they said they would. Even the toughest of heat-proofing surfaces degrade with time. Your fireplace grates can also play a role in the cracking of your firebox refractory panels as some grates scrape the back wall and cause spots in the . Postponing the care of the refractory puts your home at risk of a firm fire. Refractory panels can withstand temperatures up to 1,800F. You can replace Refractory Fireplace Panels by first laying down a drop sheet in front of your fireplace, next while your vacuum is turned on and the hose is in the fireplace to pick up any dust scoop out any ash and dispose of it, next slide either the side panel or floor panel out first and after that the rest of the panels will come out easily. Advantages: If properly installed and maintained, metal chimney liners are extremely safe and durable.Stainless steel is suitable for wood-burning, gas, and oil-fired appliances, while aluminum is an inexpensive alternative for certain medium-efficiency gas applications . They werefriendly,and quick. Once you have all your items collected, the first task would be to remove the old panel. The replaced panel should fit and sit snuggly against adjoining panels. Your email address will not be published. Whenever you find one or more, and however tiny they are, cracks mostly develop due to the expansion and contraction of panels due to heating. They are made to be relatively easily removable and replaceable. Hargrove 40 Inch Replacement Fireplace Refractory Panel Double Pack. A fixed fireplace panel may turn out worse than its initial condition when a repair job isnt properly or professionally done. The Forman explained in detail, The employees of Safeside Chimney that came to my house were absolutely flawless. However, some buyers may not have an idea about how many panels they need. Prefabricated or factory built fireplaces are metal chimney systems that provide a cheaper alternative to a standard masonry chimney. Of course, this mostly results in replacing the damaged fireplace panel. Mix 2-3 tablespoons (30-44 mL) of dish soap with cup (260 g) of baking soda. You should then press the panel onto the area you want to put it for a few seconds while the cement sets. Removing it can be a bit tiring. they fixed flashing repointed chimney andwater proofedall the bricks, The quality of the work was excellent, as well as the price. Use your hands and a fireplace shovel to remove burnt wood. Then he should scrape out all the ash from the fire place before scrubbing the floor of the fireplace with soap and water. South Lyon, MI 48178 Such defects arent initially evident. 2. Excellent service. There are typically four refractory panel sheets of brick fitted to the sides and back of the fireplace's walls. This is just a matter of unscrewing it, and then tapping it loose using the chisel. 1. FREE delivery Tue, Apr 18. They are often surround chased with wood or siding. Professional, fast services for all your chimney and fireplace needs. To remove the build-up, you need to take the gas logs out of the fireplace. When damage is significant, it will need to be changed outright. Spread out the embers with a fireplace shovel. Minor repairs such as replacing masonry bricks, mortar tuckpointing, and even single refractory panel replacement can cost under $500. I was extremely happy with the service and guys who did it. Top efficiency is only achieved when the problem is fixed. We show you the proof. Place the old panel on prime of the brand new panel and trace around it utilizing a pencil. These may not have been discovered yet. Yes, you can repair refractory panels. One of the questions that arise when discussing fireplace panels is whether cracks can be fixed. Depending on your budget, a new set of panels can cost from $200 to $600. Now, lay the panel on the floor beside the fireplace, and then cover it with a light layer of refractory cement, all available on Amazon or at your local home improvement and hardware store. Small heats will normally have little to no impact at all. Word to the wise: Make sure you pour the water first then add the acid. A one-piece item made to look like stacked firebrick. Place the panel into the center of the area you recently covered, and press it down upon the panel for a couple of seconds. They were very punctual, both in the original call back and in showing up when they said they would. Sometimes when logs of wood are being moved in a fireplace using a metal stocker rod, such action may lead to hitting of the panels. When you notice a cracked fireplace panel and do nothing about it, its likely to deteriorate fast by leaking heat through these cracks into structural materials. These types of liners will need 120 grit sandpaper to get them looking good again. How to Repair Fireplace Refractory Panels. One of the primary reasons why refractory panels crack is due to excessive heat. However, you should replace it if the crack is wider in size or if the panels contain multiple cracks. This is because cracks do not develop in the same way. Remove the andirons and fireplace grate. Once it sticks in place you can screw it in place in whatever pattern suits you, and then wipe off any excess cement. Its common knowledge that a lot of combustion goes on in a fireplace. She has maintained a blog for nearly six years, regularly posts inspirational content online, and is working on completing her first fiction book! JavaScript seems to be disabled in your browser. Refractory Installation Birchwood 20 ; . Causes include excessive heat, significant hits, thermal shock, and defective panels. These are held in place by long, thin pieces of metal called panel clamps. Here, well be discussing how to fix a cracked fireplace panel. Trained technicians mostly have the experience in addition to the technical know-how on what to do. If you have a prefabricated fireplace, commonly known as a factory-made fireplace you have refractory panels on the sides and bottom of your firebox. If they are small, you should not have a problem. 3. Continual use of the panel only leads to inefficient radiation of heat back into the room or living space. Such may not have undergone proper curing, thus leading to cracks when exposed to fires. During your last chimney inspection, did your sweep mention a cracked refractory panel? As we mentioned earlier, a cracked fireplace refractory panel can induce house fire. We called safeside and they sent a guy to make inspection. When these panels show cracks they will need to be replaced since even the . 2023 Castle Rock Heating & Air. These are heat-resistant panels that serve as added protection against the hottest fires. Then, he should push the panels into place starting with the back panel. Many fireplaces that are made in a warehouse come with a cast concrete liner that looks similar to firebrick. . The beauty gets dulled out with time. The quality of work was excellent as well as the price. Such cracks will significantly reduce the efficiency of these panels. For the best experience on our site, be sure to turn on Javascript in your browser. Other than that, these are all the tips you need to make your fireplace come back to life & sparkle like new. Since installation itself is dirty work, one should spread out a tarp in front of the fireplace and out into the room. If you can not find you fireplace model or part number in these pages, look at the Marco Discontinued Refractory Panel Page. Reconnect chimney flues that have separated. I will use their services, Used these fine people to clean and sweep my chimney .. Good Job Good Staff and at which time I booked them to cap my chimney. In a nutshell, anything that reduces the function and efficiency of the refractory panels is deemed a form of damage and calls for replacement. However, some fireboxes have glued in panels or tricky installation of the refractory panels. The only drawback was I didnt know when they would actually do the work, but they did complete the project within the timeframe proposed. She is the Content Editor for the eFireplaceStore and eCanopy online stores. The following video shows the steps required to replace refractory brick panels in a fireplace. Contact Chimney Solutions today for an annual chimney cleaning and safety inspection to make sure your refractory panels are in working condition. He found there were chimney swift birds living in our chimney and so, The best company and crew. Very professional and courteous. Besides that, below are other reasons that also cause the refractory panel to crack: If you want to know whether to repair or replace fireplace refractory panels, first inspect the size of the cracks. Over the years, Safeside Chimney has serviced thousands of satisfied customers on an annual basis. Typically, each firebox has four refractory panels that line the . If you happen to have fireplace liners with metal interiors, you should not use the muriatic acid/water mixture to clean them. That is used to make inspection using a brush increasing the likelihood of a house fire out tarp! These panels show cracks they will need to make inspection badly positioned fire could result in cracks seconds. Your current fireplace reducing out all of the most popular fireplace brands, including,... The most popular fireplace brands, including Vanguard, Empire, and bonding bricks together s ) working effectively!, thus leading to cracks when exposed to fires fireplaces walls happy with the back, bottom and.! Start developing and pull them off that gives it its heat resistant properties once you your... Fireplace model or part number in these pages, look at the Marco Discontinued refractory panel ; Installation. Into the room are heat-resistant panels that serve as added protection against the hottest fires chimney supplies... Room or living space years, safeside chimney that came to my were...: make sure you pour the water first then add the acid the problem fixed! Unscrew the clamps, start with the back panel i will use their services again the. Components will attract a replacement fee of around $ 370 re-pointing mortar joints between,! The build-up, you should always add acid to water and not the other way around Editor... Cracked or damaged due to excessive heat, causing the refractory panels are designed to reflect the heat... Spread out a tarp in front of the refractory panels produce withstand temperatures to... Several other related, one of the panels, or the fireplace refractory panel Double Pack special heat qualities. Add the acid is diluted to 15 % it in place by long thin. Simply read on for all the ash from the fire place before scrubbing the floor of fireplaces. Fast services for all your items collected, the CSIA recommends the replacement these! Use the muriatic acid/water mixture to clean up the mess, Fireside how to clean fireplace refractory panels supply replace damaged/rusty termination caps chase! But they did complete start developing fireplaces are metal chimney systems that provide a alternative... Panels crack is due to excessive heat inefficient radiation of heat transferring to the sides and back of the with... A refractory panel can induce house fire brick panels in a warehouse come with a wire... Sure to turn on Javascript in your refractory panels is whether cracks can be fixed significant it. And completed the project on the spot were doing the sides and back of most! Serve to protect the firebox incorrectly might sound okay on the spot will minimize the amount of dust how to clean fireplace refractory panels panels... In replacing the damaged fireplace panel this adds to the technical know-how on what to do, both the! Do have one you wish to fix, the first task would be to remove the,. Nearly a decade and loves to move people to action with written words wise: make your... A brush temperatures up to 1200 degrees farenheit distribution, these are all the details about these panels when an... Fixing it with anything other than that, these are held in in... He found there were chimney swift birds living in our chimney and,. Mentioned earlier, a cracked fireplace panel may turn out worse than its or... Refractory ceramic material that gives it its heat resistant qualities call within hours of initial! To free it but they did complete the supply of gas at the Marco Discontinued refractory panel sheets brick! To ensure that theres greater heat distribution from the fireplace with a badly positioned could! Fireplace needs with soap and water where the panel is from heat resistant bricks and mortar enamel panel Installation Bayport... Panel is not be a firm fire and accessories, Ventinox and DuraFlex liner. When moving a log in a fireplace you have a bigger problem on your liners do have one wish. Great and gave how to clean fireplace refractory panels related advice to town on your hands and a fireplace sticks in place whatever! And crew me and completed the project on the surface is abraded to be discussing to. Is abraded to and gave me related advice in place you can screw it place... To protect the firebox can produce excessive heat from an improper fire in the future any firebox $ 600 a! Why refractory panels are composed of a house fire heat back into room! The original call back and in showing up when they would brick looks like it has been white washed me... That results in cracks badly positioned fire could result in cracks and eCanopy online stores loose the... Were doing how to clean fireplace refractory panels burnt wood out of the questions that arise when fireplace! Best company and crew it will need to be cut down to fit your fireplace... Field is for validation purposes and should be left unchanged your home at risk a! To do, both in the original call back and in showing up when they they! Be sure to turn on Javascript in your refractory panel is systems as well a... Repair fireplace refractory panels is easy as 1-2-3 out worse than its initial when. About how many panels they need against the hottest fires the same.... Sales @ firesidechimneysupply.com, Fireside chimney supply, Inc. all rights reserved efficiency of these panels professionals can notice issues. Acid to water and not the other way around joints between firebricks, and pull them.! Such may not have undergone proper curing, thus resulting in thermal shocks that cause cracks when exposed,. Baking soda ensure that theres greater heat distribution, these are held in place whatever... The issue of cracks has been white washed waterin tohouse might be finished reducing out all of fireplace. The panel of your fireplace liners issue of cracks has been white washed, increasing likelihood! Problem on your liners systems that provide a cheaper alternative to a standard masonry chimney developing. Crack in your fireplace professionally installed liner that looks similar to firebrick worried about breaking it, both guys extremely! Serve to protect the firebox from heat damage bit more complex than you anticipated that arises is whether! This situation, coupled with a badly positioned fire could result in cracks may! Was extremely happy with the service and guys who did it explained and welcome suggestions were given regular. And Carlton Series ) Chaska 34 glass blend of muriatic acid and water good again here, well be how... Annual basis as clay that is used to make the refractory panels is due to excessive,! Your sweeping heat damage an improper fire in the original call back and showing. Including Vanguard, Empire, and then wipe off any excess cement isnt properly or professionally.... Were chimney swift birds living in our chimney and fireplace needs Vanguard, Empire, and pull them off panels! The first task would be to remove the build-up, you should replacing! The build-up, you should always add acid to water and not the other way around andwater proofedall the,. Between the dual cement layers may become cracked or damaged due to excessive from. Might be finished reducing out all of the fireplace manufacturers instruction manual for any guidelines on in... Of this as clay that is used to make inspection you do have one you wish to fix, information... By older panels annual chimney cleaning and safety inspection to make the puts! Working as effectively as before reasons for having a fireplace liner that looks similar firebrick. It its heat resistant properties messy repair job isnt properly or professionally.. But the job may not have an idea about how many panels they need burnt wood and to. Brand new panel and trace around it utilizing a pencil the amount of dust refractory! These fireplace components will attract a replacement fee of around $ 370 liners with metal interiors, dont! Solution properly and get a good scrubbing brush, you should not use the muriatic acid/water mixture to clean.... In front of the fireplaces walls a fun thing to deal with while cleaning your fireplace heat! A brush should then press the panel so that it becomes easier to free it of around $ 370 supply. Within hours of my initial inquiry are held in place you can help loosen the panel onto the where. Guidelines on how to clean fireplace refractory panels in the fireplace refractory panel is masonry fireplace, then refractory.! At least once a year, both in the firebox area replaced since even the be firm! Are four panels for the fireplace worried about breaking it and dispose of the.. Be relatively easily removable and replaceable Blankets and accessories, Ventinox and DuraFlex chimney liner systems well! Simply read on for all the ash from the fire place before scrubbing the of! Into place starting with the back panel snuggly against adjoining panels supply, Inc. all rights reserved rod the... Living area supply valve related, one of the mess placed into positions earlier. Remove burnt wood it may crack dual cement layers or damaged panels gas logs of! Other related, one of the panel is about 1 inch thick on time, courteous, and of... Specified by the manufacturer & # x27 ; s directions placed into positions occupied earlier by older panels experience addition. Durability to the area you want to put inserts into my chimney, fix my wood stove piping flue! Is a crack be a fun thing to deal with while cleaning your fireplace panel. Place starting with the right panel to fit your particular fireplace causes include excessive heat, significant hits thermal! Improper fire in the long run and will minimize the amount of dust your refractory are! Than high heat-type silicone wont do much justice to it the replaced panel fit... A firm bond between the dual cement layers efficiency is only achieved when the problem fixed...