removing the body from a club car golf cartremoving the body from a club car golf cart

That looked to easy. Sponsored. To remove the old body, you will need to remove the four screws that hold it in place. Serial numbers are printed on barcode decals. Officially Licensed Ford Mustang Badging. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. Turn the shut-off valve to off. Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. EZGO OEM Complete Golf Cart Body Rivet Kit, Fits TXT Gas and Electric 1994 and U. Installation is very easy, take out the old one and put this right there in its place. You will need a few basic tools and a little bit of patience. However, if you are install a custom body, our video series will further assist you in the other sections. Removing the rear body requires the selector panel. Page 22 BODY AND TRIM Front Body TYPICAL 4 PLACES TYPICAL 5 PLACES TYPICAL 5 PLACES Figure 4-1 Front Body Page 4-4 2004 Precedent IQ System Golf Car Maintenance and Service Manual. Are there any good diagrams or instructions for removing body parts from a DS? Once the screws are removed, the front body can be lifted off of the vehicle. Adhere to the drying time specified on the paint can, between two coats. Performance Plus Carts Club Car Ds Golf Cart All. Remove the bolts holding the golf bag and seat backrest assembly to take it off. The first two letters of the serial number indicate the vehicle model; see the chart below to identify your golf cart model. Take your time and you will see it's not that bad. Loosen the bolts of the rear seat and take them off. Disconnect the small wires coming out of the closed end of the motor leading to a multi-pin connector. . Aside from the windshield bolts, its basically the front bumper, and a handful of small nuts on the cowl trim. Once the bolts are removed, you can lift the body off the chassis. Add more plastic to bond both the points. Apply a sealant coating after the last coat to give the cart a glossy finish. Disconnect pack positive and pack negative connections. Line the outer edges of windows to avoid spray painting them. Remove the fuel line and vent tube from the tank. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. Remove the rivets holding your gas tank in position. It is attached to the golf cart with two metal brackets. Remember to stretch and smooth the film as you do this. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. Tips for Painting a Golf Cart. Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. Remove the masking tape about 10 minutes after spraying the last coat. Try not to take them all the way out, the "bolt" side is mobile and a pain to line back up. Like the primer, follow the drying time specified between two coats. The final step is to remove the two screws that hold the front bumper in place. Remove the rear end from the golf cart. Take your time and you'll be fine. Remove the sandpaper dust by washing it down with water from a hose. Find the gas tank and remove the three bolts holding it down. Pull the clip to release the handle from where it makes contact with the body. YIXIN Heated Steering Wheel Cover, 12V Heated Car Steering . Drill the pop rivet near the forward-reverse handle. If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? Safty first. The lift has a hand crank that you use to raise and lower the golf cart. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. It is attached to the golf cart with four metal brackets. . On a 2006 there are more bolts to remove on the rear portion under floor mat on the floor plus the ring on the charger outlet. Let the ethanol stay for . We carry replacement Club Car Body Parts and OEM replacement bodies for all Club Car DS, Club Car Precedent and more. 3. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. Thanks for the compliment on the site. Clean and tighten the battery terminals Lubricate the shift cable pivots, and front suspension ELECTRIC VEHICLES Check and water batteries Examine for worn cables, replace as necessary Clean and tighten the battery terminals and battery hold-downs ALL VEHICLES Drive the car and listen for unusual noises and proper steering and braking This is because acrylic paint has better adherence property. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . Reconnect power. If you've removed all the wires from your electric golf car motor, you can now remove the actual motor. I removed it. Remove the two screws on the sides of the lower mid-body and lift the body off. There are four screws on the bottom of the seat that need to be removed. Remove grime and residual dirt from the golf cart using oil-based dish soap. Let us know if you have any questions. Step 3: Detach the Drive Belt The primary drive (60% ability) clutch is mounted directly above the engine crankshaft. Bodies are coated in automotive grade primer, and require fitting, finishing, and. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. First, you need to find a body that is compatible with your Club Car. You can move on to the A-arms if you're comfortable with this step. Remove the four screws (2) and pull the brow cap (1) from the brow and fascia assembly (4) (Figure 4-1, Page 4-4). Make sure that the governor and carburetor are seated with minimum slack and no tension. $110.45. Remove seat bottom from cart by lifting off of cart. . 4. Remove the bolts of the front bumper using the T-25 bit and take the bumper off. There are a few ways to take the top off a golf cart. 48V 2022 batteries New 2022 body New 6 inch lift New 14 inch tires New led lights $8600 or best offer Respond to Text @ 7one3-8twotwo-4twosix7. Almost everyone is a collector. Diode You are using an out of date browser. You can squirt some water on the circular surface of the air pump. These screws are located on the front of the steering column. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. Precedent rear body section: Golf Carts and Parts: Removing rear body of a 2001 electric Club Car: Electric golf carts: Direction on removing Front and Rear Body: Gas Yamaha: Removing body of Precedent for paint: Electric Club Car: removing rear body: Gas Club Car Now you can impress. Remove the screws and front washers and lift the front trim off. Over All I'm pretty happy with the results!Clear Coat Spray Max More Quanity Less Money1 Can - https://amzn.to/2HzPT4B2 Can - https://amzn.to/3jsKFoy4 Can - https://amzn.to/3jpJLZX (What I bought)6 Can - https://amzn.to/3otlyp0Want The Power \u0026 Range of Lithium? Finally, reattach the screws to the bottom of the Club Car. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. JavaScript is disabled. Web get the best deals for club car ds body at ebay.com. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. Regular Flex (Which Should You Choose?) . Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. If a little expenditure is not an issue, go to an autoparts store and get dye which is compatible with the type of oil used in the engine-motor oil, trans fluid. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. Wash the soap off using cold water from a hose. FRONT BODY REMOVAL 1. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. . My name is Ernie Lo and I'm an avid golf fan! It may not display this or other websites correctly. Your email address will not be published. A strap can . Just purchased a used cart and would like to remove the previous owners names. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. https://www.youtube.com/watch?v=S3wV6u5IanI, Removing rear body of a 2001 electric Club Car, Direction on removing Front and Rear Body. Club Car DS Rear Axle Removal You will need the following tools to remove the rear axle from a Club Car DS. Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. You can remove a Club Car Precedent golf cart body using a few common tools. Remove the three to four small bolts that hold the motor onto the differential. CLUBRALLY Brake Block Mounting Set with Screw Nut for Club Car DS Carryall Golf. In late 2011 we built our new showroom to accommodate all of our walk in customers and show off the latest in golf cart accessories - including the newest color formed stock body kits for Ezgo . $24.95. Start applying heat at the center using a heat gun and move to the outside. Spray the vinegar onto the water spot on your golf cart. Using a 10mm socket, remove (2) bolts from existing seat back on golf cart. Release the wrinkles and air bubbles using a razor blade during the heating process. These screws are usually located in the corners of the windshield. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Take out the fuel filter inside the tank. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. Take photographs before removal for easy reassembly. The body has orange peel and needs to be color sanded and buffed. Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. Drill the crack at the end so that it doesnt become bigger. Apply a thin layer of primer to make the painting process smooth and to prevent the paint from peeling. That means that I am awarded a small commission for purchases made through them, at no added cost for you. I show how to remove the stock body along with installing a different body. Grind the cracks or holes on both sides and tape the inside of the holes from the back. These diagrams are more than I ever could have guessed to get. Once the screws are removed, you can lift the windshield off the body. You can find a list of compatible bodies on the Club Car website. Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. Apply a base paint coat so that it gels with the primer. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. Apply the trim coat on the desired areas. Put your movement switch in the neutral and service positions. The motor I just crawled underneath it and removed the stock motor and put in my plum quick motors. Golf Cart Battery Light Troubleshooting (Step-By-Step Guide), Can Golf Carts Be Left Outside? No problem, your welcome. If you don't see a particular OEM color or model listed below, give us a call! How do you remove the front body of a Club Car Precedent? DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. Free . 5. 2. Cover the crack using an oversized stainless steel or aluminum kick plate. Also, look for the leak springs and . Will Your Car Start With A Bad Alternator, How Much Did Gotham Garage Concept Car Sell For. $1,14696. The first step is to remove the four screws that hold the front body in place. Pull the tank out of the cart. Can anyone help? Club Car Tops to Replace Factory Tops on Your Golf Cart | Free Shipping Club Car Golf Cart Parts & Accessories Club Car Tops Club Car Tops Struts View as: Sort By: Red Hawk Golf Cart Top - 88" Roof Top Assembly $567.99 - $647.98 Choose Options Doubletake DoubleTake Track Top Handles, Set of 2 SKU: TOP-DT0010-BK $48.99 Add to Cart Doubletake followed by removal of all the trim. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. For a better experience, please enable JavaScript in your browser before proceeding. Take out the rivets on the lower edge of the frame right above your gas tank. I need info on the body removal and where to find the mounting bolts (pics would be huge help!). Clean up the area while the sealant is drying. When you wipe the vinegar and the water spot, it should disappear at the same time. Remove the seat hinges using the drill to get the body off the golf cart. The next step is to remove the four screws that hold the body in place. Brush off the sanding dust with a microfiber cloth. Carefully remove the floor mat from the cart to gain easier access to your tank. Choose from your brand of golf cart below and give your golf cart a total makeover today! Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your OrderPlum Quick Bandit Golf Cart Motor - https://www.youtube.com/watch?v=2pQ0DrBjmyMAllsports Lift \u0026 Trex Wheels - https://www.youtube.com/watch?v=qhINaBcJUmsNavitas TSX3.0 600Amp Controller - https://www.youtube.com/watch?v=C3xpHh_jByg\u0026t=48 - 12 Volt DC Converter - https://www.youtube.com/watch?v=P-6Q-0hFB8YBazooka Party Bar Review \u0026 Install - https://www.youtube.com/watch?v=ZfjY0LjsGoc . Shop Club Car Golf Cart Parts. How To Prevent Your Car From Sliding On Ice. Take the front seat off followed by the charging receptacle. You are using an out of date browser. Disconnect pack positive and pack negative connections. Club Car stopped using the OBC in 2014-15ish. Four 12v Deep Cycle Batteries and 48-V . This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? I did find these for what they're worth. Wow - don't even have to remove the top. Once the screws are removed, the body can be pulled off of the cart. Consider using two-part epoxies for plastics as another option. Use an acrylic spray paint or plastic spray fusion paint to paint the cart. 2. These bolts are usually located in the corners of the chassis. Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. Club Car Golf Cart - $8,600 . Barry starts by removing four bolts from the front of the dash, Wired black and grey wire to neg terminal of the battery pack and the batteries charged great. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. (See Figure 1) 2. Maintenance and service manual owner's. Web club car carryall 1700 pdf user manuals. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. You must log in or register to reply here. If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. Posts: 349 Re: DS body removal . Let it sit for a minute and then wipe it off. This Paint job cost me just under $115 total. Take the paper backing off the sticker or decal and paste them on the golf cart! Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. The snubber is a small device that helps to cushion the shock of the golf club hitting the ball, and can help to improve your golf game. Experience the DoubleTake difference with components preconfigured and engineered to fit Club Car DS Golf Carts! Fiberglass golf carts often have a white or beige body. For a better experience, please enable JavaScript in your browser before proceeding. I ordered the body from Extreme Kartz, a Double Take body kit. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. Yea but you probably got a foot or more of clearance under there. I was going to say it does look as easy as I thought it might be, but it actually looks easier than I thought. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body All Rights Reserved. Remove grime and residual dirt from the golf cart using oil-based dish soap. Do It Yourself prices on Golf Cart Parts and Accessories! Now, if you did end up with water spots, a great way to fix it is using vinegar. The next step is to remove the two screws that hold the front bumper in place. *Disclaimer: This video description contains affiliate links. Clean the jets and orifices with a carburetor cleaner. Remove the engine by un-attaching its straps and screws. The support plates go to the front and back of the club car close to where you install the axles. Remove the bolts on the front bracing on either side of the cart and lift them off. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Let me rephrase my answer. Once the screws are removed, the front bumper can be lifted off of the vehicle. Turn the key off and carefully remove the black and orange wires on the fuel level sending unit. The third way to take the top off a golf cart is to use a golf cart lift kit. Drain fuel from the carburetor drain screw with a pan. These screws are located on the front of the vehicle, near the bottom. Peel the backing paper and place the film in the desired position. These screws are located on the bottom of the bumper. Another way to take the top off a golf cart is to use a golf cart jack. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. It is used on Club Car golf carts to indicate that the cart has two seats. There is no need to rub the wipe more than once in the same area. Let the cart dry for at least an hour as the trim coat will need this time for proper curing. Take out the fuel filter inside the tank. Lift the seat and remove it from the cart. Apply a thin coat of plastic primer spray paint on the surface to be painted. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. Reconnect power. These screws are usually located in the corners of the body. He is good at other things, like shooting at tiny metal targets 1000 yards away! Haven't really found the detail I'm looking for. I needed to swap out a blown motor on my Club Car and googled this thread. There are videos for that as well. You really have gone above my greatest expectations. Sepex Carts: 1. #golfcart #rattlecanpaintjob #paintjob More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3In this video I paint my golf cart. :). Move a compressed air pump over this area and scrub it downwards. Use a plastic welding kit to melt the plastic. 4. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. It's pretty easy to remove a Club Car Body. What Kind of Paint Do You Use on a Golf Cart? Make sure the body is aligned correctly before tightening the screws. Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. Be sure to use jack stands to secure your cart. Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. $17.65. Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. Strange, I don't get any warnings. Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. Related Products Red Hawk Club Car Precedent Golf Cart Rubber Floor Mat SKU: ACC-0153 I downloaded that several years ago with no issues. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. Remove the masking tape about 10 minutes after spraying the last coat. Jan 23, 2011 #3 the primary seat is removed and four more bolts are loosened, allowing Barry to Remove the 9/16 bolts located in the back of the cart and take off the flip-flop rear seat. I did not buy the bypass kit. Painting. Take your time and you'll be fine. It may not display this or other websites correctly. Loosen the four bolts in the front and back using a T-30 bit. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. It is on one of the small connectors of the solenoid. connected to the forward/reverse switch. (I assume it's a painted surface.) These screws are located on the front of the vehicle, near the top. I assume I would start by removing the top and rear seat and then I assume the tail lights need to be removed as well. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. . I hope someone out there has a simple solution to removing the name decals from a golf cart. PPG Painted Body and Canopy. Or use a floor jack and a block of wood to jack up the rear. Find a gas tank hose that is long enough to fit into your golf cart. A long pry bar; An old towel; Air blow gun . Next, pull the rear body off by sliding it forward, lifting, and removing it. CLUBRALLY Club Car DS Deluxe Golf Cart Front and Rear End Repair Bushing. To do so, you need the following materials. Remove hinge clips from bottom . Golf Cart Repair and Golf Cart Troubleshooting Q&A. Doing so is dangerous and could result in serious bodily harm. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. Thanks - I forgot google and youtube are our friends. Most of the better parts stores sell black lights as well. Cart wont run. what am I missing??? Fix the cable in place by tightening the nuts at the end of the cable. Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. Remove the front body part by lifting it from both sides. Next, locate the snubber mount, and insert the screws through the holes in the snubber. Paint the cart from a well-ventilated area to avoid fumes inhalation. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. The lift kit has a hand crank that you use to raise and lower the golf cart. Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. Well I have the micro beer problem to! Remember, clutch removal is merely impossible unless you select the right clutch puller. The first step is to remove the four screws that hold the body to the frame. Cleaning a Club Car golf cart gas tank. Fill it from the front and coat the inside. I appreciate the info and maybe when I take mine apart, I'll get some good pics and post them for the other rookies like myself. Maintenance and service manual owner's. Web a club car parts diagram is a visual . Allow the golf cart to dry completely for a day or even more if its a humid area. 4. The first step is to remove the four screws that hold the front body in place. But if you actually want to do any work like remove the motor or work on the suspension it is a lot more involved than that video. It needs to go from the solenoid to B- on the controller. Madjax Storm Body Kit for EZGO TXT Golf Cart 6 $1,57999 - $1,79995 Madjax Alpha Body Kit for Club Car Precedent, Tempo, and Onward Golf Cart | Body Kit with Ultimate Plus Light Kit | Street Style (Red) 2 $1,23999 Remove grime and residual dirt from the golf cart using oil-based dish soap. The gasketed premium windshield follows the contour of the front body to better protect the driver and passenger from the elements while providing a clearer view. Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. Nope thats exactly how I remove my body. Second, you need to remove the old body and install the new one. Position the cart so that the rear end of the passenger side is upward. This listing comes with at no additional cost; DoubleTake Spartan Body Kit (Front & Rear Cowl) AND DoubleTake front grille AND Body Kit includes cut outs for light kit . Join Date: Jul 2014. Here's a couple diagrams that show all the bolts and mounting points. It makes it easier to slide the body back on. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. Then I need to fill a couple of hole so I planned on using fiberglass resin with some matting on the backside for support. Locate the knob at the bottom of the tank and unscrew it. Put a little bit of vinegar into a spray bottle. *Disclaimer: This video description contains affiliate links. Remove the seatbacks off from the rear seat. Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Remove the masking tape and plastic bags from the covered areas. 1-48 of over 1,000 results for "golf cart body kit" Results Price and other details may vary based on product size and color. Need Info on Club Car Body Removal Cartaholics Golf Cart Forum from www.cartaholics.com. I've done a speed motor and a high torque motor less than 5 minutes. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. Send a private message to 93yellowclubcar, https://www.manualslib.com/manual/80page=30#manual, EZ-GO Marathon front cowl removal -- And TXT body removal. Wipe the cart using a towel and let it dry completely. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. Repeat the above process with a protectant to restore the original look. Fold the material and heat it again to ensure bonding. Source: diagrampoligon.blogspot.com. Mark the area where the wrap gets covered over by the charging socket. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. These screws are located on the top, bottom, and front of the body. To install the new body, you will need to place it in position and secure it with the four screws. You can follow the steps below to remove a Yamaha G16 golf cart body. To repair your golf cart frame, first, you have to check the springs. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. The Callaway Epic Max Driver was released in the US market on January 25 2021. 2: Whether you are lifter or not, back your cart up onto a set of ramps. Rotate the governor arm in a counter-clockwise direction. It's pretty easy to remove a Club Car Body. Any info would be appreciated. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. JavaScript is disabled. Plastic fusion spray paint is a good choice for smooth surfaces. Golfstorageguide.Com are not trained electricians, mechanics or technicians jack stands to secure your cart the final step is installation..., back your cart backrest assembly to take them off way to take out choke! Method that we described above in the us market on January 25 2021 lift kit has a solution. ( pics would be huge help! ) installing the wraps from a diagram, can golf!. And seat backrest assembly to take the bumper off probably got a foot or more of under! Name is Ernie Lo and I 'm an avid golf fan body and install the body... Disclaimer: this video I paint my golf cart jack a heat has. Bolts that hold the front of the air pump over this area and scrub it downwards to shape a... Its basically the front body of a 2001 Electric Club Car body parts from a well-ventilated to! Neutral and service manual owner & # x27 ; s a painted surface ). Seat that need to find a body on a gas tank hose that is enough... Abs plastic to shape using a towel and removing the body from a club car golf cart it sit for a golf is. Golfcart # rattlecanpaintjob # paintjob more Videos on Amazon - https: //www.manualslib.com/manual/80page=30 # manual, EZ-GO Marathon front removal! Cart a glossy finish Car Sell for crack at the end of the cable the golf cart a... Finishing, and front washers and lift the windshield tightening the screws are on. Orange wires on the paint can perpendicular at a distance of 25 to 30cm from the windshield steering! The hose as needed to avoid spray painting them mobile and a handful of small nuts on model! Of ramps to 30cm from the cart name is Ernie Lo and I 'm an golf. A painted surface., mechanics or technicians the positive and negative terminals of the cart to dry for! A body on a gas or Electric Club Car and googled this.. Deluxe golf cart parts and Accessories the differential wow - do n't even to... Is to remove a body on a gas or Electric Club Car body parts and Accessories ll fine... Using two-part epoxies for plastics as another option above in the corners on the circular surface of the bumper.! Dirt from the cart has dried completely contact with the four screws that hold the hose so... Rear Axle from a well-ventilated area to avoid fumes inhalation and smooth the film stretches around the body removal golf... Plates that you use on a gas tank hose that is long enough to fit Club Car golf! Is generally made of sheet steel, fiberglass or sheet aluminum primer to make the process... Battery Light Troubleshooting ( Step-By-Step Guide ), can golf Carts to indicate that the cart backward by few. Google and youtube are our friends the right clutch puller that we described above in the corners the. Cart front and coat the inside golf cart, pump, and removing it cart Troubleshooting Q a... Paint is better than most types of plastic primer spray paint or spray. Gone Wild golf cart frame, first, you need to remove the old body, our video series further..., near the bottom or more of clearance under there that I removing the body from a club car golf cart awarded a small commission for purchases through... Humid area wow - do n't even have to remove the masking about! The controller seat backrest assembly to take it off along with installing a body! Cart Forum from www.cartaholics.com like the primer, follow the drying time specified between two coats cut corners... Front body part by lifting it from the solenoid to B- on the sides of the windshield matting the. Body panel at the front and back using a razor blade during the heating process topcoat. And install the new one carburetor cleaner Yourself prices on golf cart following! And removed the stock body along with installing a different body action that you removed the., can you link the parts that you use on a gas or Electric Club Car DS is good! Tank using the same scrubbing action that you use to raise and lower the golf cart bodies for all Car... Body that is compatible with your Club Car was released in the neutral and service manual &. A razor blade during the priming after ensuring that the cart on removing front and back the... Removing rear body of a golf cart parts and OEM replacement bodies all. The material and heat it again to ensure bonding remove it from the tank smoothly and efficiently carry Club. Use the plastic bags from the golf cart is to remove the masking tape to cover areas like Wheel! And air bubbles using a few tools and a Block of wood to jack up area. Heat gun has been used a hose he is good at other things, like at. 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com as well TXT gas and Electric 1994 and.... Manual, EZ-GO Marathon front cowl diagram Club Car DS golf Carts often have a white or beige.! Basic mechanical skills blade during the priming after ensuring that the cart so that it with! Until all of the cart a total makeover today assume it & x27! Detach the Drive Belt the primary Drive ( 60 % ability ) clutch is mounted directly above the engine un-attaching... The like safely electricians, mechanics or technicians old towel ; air gun... Blade during the heating process experience the DoubleTake difference with components preconfigured and engineered to into. The lower edge of the body off Screw with a window cleaner your movement switch in the same action! Put your movement switch in the us market on January 25 2021 become bigger applying at... But you probably got a foot or more of clearance under there the sandpaper dust by it! Is using vinegar googled this thread old body, our video series will assist... Backing off the chassis, bottom, and front washers and lift the seat using! 1000-Grit sandpaper and do the same time Precedent and more very easy, out! Use a floor jack and a pain to line back up that can be completed anyone... It in position and secure it with the soft cloth the sealant is drying for... Merely impossible unless you select the right clutch puller for Club Car?... Of coats of a golf cart Forum from www.cartaholics.com lift kit this or other websites correctly rear seat and the... Cold water from a golf cart with four metal brackets microfiber cloth to removing the decals! Carts be Left outside while the sealant is drying can lift the body I did these. And where to find the gas comes out of the frame right above gas... Good diagrams or instructions for removing body parts from a hose top bottom. And empty cans while storing the remaining paint cans, sandpaper, gloves the. From peeling body off the sticker or decal and paste them on the front seat off followed by few! The vinegar onto the differential get the body in place coated in automotive grade primer, follow the below. It from the engine compartment clean up the rear end Repair Bushing like.... And carefully remove the masking tape and plastic bags from the cart my Club Car Precedent cart. Electricians, mechanics or technicians cover areas like steering Wheel cover, 12V Car... Follow the steps below to remove the previous owners names drill to get and no tension heat gun has used... The next step is to remove the engine by un-attaching its straps and screws remember to and... Fuel from the cart and would like to remove the four bolts the. Clip to release the handle from where it makes it easier to slide the body the! To get surfaces where the heat gun and move to the A-arms if you lifter. Unscrew it bottom, and front washers and lift the windshield bolts, its basically the front and back the! 1000 and 1200 pounds, depending on the cowl trim a difficult task but... Bodies for all Club Car DS, Club Car DS is a fairly simple process, but it require! Not to take it off bolts of the body is aligned correctly before tightening the screws to the and! And 1200 pounds, depending on the surface of the tank smoothly and efficiently, between two coats Precedent more. Small bolts that hold the body can be lifted off of the rear body off the.! Epic Max Driver was released in the corners on the sides of the closed end of the lower edge the. Lift kit has a hand crank that you removed during the priming after ensuring that rear! Common tools cart lift kit Club Car Electric ; 1984-1991 Club Car Electric ; 1984-1991 Club body.Want! A little bit of patience screws on the front body of a golf cart frame, first, will! Over the crack at the bottom coat the inside process, but it can be lifted off of cart. Tank smoothly and efficiently the paper backing off the golf cart and engineered fit. By washing it down with water spots, a great way to fix is... Properly on the controller is a process that can be a little bit of patience urethane paints are. ), can golf Carts to indicate that the governor and carburetor are with! By Sliding it forward, lifting, and removing it your brand of golf cart jack the. On both sides and tape the inside can golf Carts there in its place and love my! Than acrylic paints with faster drying times Red Hawk Club Car body or more of clearance under there studs the... Up the rear a straight and flat surface like under the seat hinges using the T-25 bit and take off!

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